Power factor is a measure of how effectively you are using electricity. Various types of power are at work to provide us with electrical energy. Here is what each one is doing.
Working Power – the “true” or “real” power used in all electrical appliances to perform the work of heating, lighting, motion, etc. We express this as kW or kilowatts. Common types of resistive loads are electric heating and lighting.
An inductive load, like a motor, compressor or ballast, also requires Reactive Power to generate and sustain a magnetic field in order to operate. We call this non-working power kVAR’s, or kilovolt-amperes-reactive.
Every home and business has both resistive and inductive loads. The ratio between these two types of loads becomes important as you add more inductive equipment. Working power and reactive power make up Apparent Power, which is called kVA, kilovolt-amperes. We determine apparent power using the formula, kVA2 = kV*A.
Going one step further, Power Factor (PF) is the ratio of working power to apparent power, or the formula PF = kW / kVA. A high PF benefits both the customer and utility, while a low PF indicates poor utilization of electrical power.
Here is an example. A steel stamping operation runs at 100 kW (Working Power) and the Apparent Power meter records 125 kVA. To find the PF, divide 100 kW by 125 kVA to yield a PF of 80%. This means that only 80% of the incoming current does useful work and 20% is wasted through heating up the conductors. Because Edisto Electric must supply both the kW and kVA needs of all customers, the higher the PF is, the more efficient our distribution system becomes.
Improving the PF can maximize current-carrying capacity, improve voltage to equipment, reduce power losses, and lower electric bills. The simplest way to improve power factor is to add PF correction capacitors to the electrical system. PF correction capacitors act as reactive current generators. They help offset the non-working power used by inductive loads, thereby improving the power factor. The interaction between PF capacitors and specialized equipment, such as variable speed drives, requires a well designed system.
PF correction capacitors can switch on every day when the inductive equipment starts. Switching a capacitor on can produce a very brief “over-voltage” condition. If a customer has problems with variable speed drives turning themselves off due to “over-voltage” at roughly the same time every day, investigate the switching control sequence. If a customer complains about fuses blowing on some but not all, of their capacitors, check for harmonic currents.